FPSO Baobab Ivoirien MV10 Deck Reinstatement

 

Project Type

Deck Reinstatement

Location

Offshore, 25km from the Ivory Coast

Date

2017-2018

Team

Modec

©If required

In 2017, the ABS-classed FPSO Baobab Ivoirien MV10, operated by Modec, required significant deck reinstatement to ensure continued safe operation and structural integrity. The challenge? This FPSO was stationed 25km offshore from the Ivory Coast!

SPS was ultimately chosen as the preferred material to complete the project due to its flexibility in conducting COLD WORK repairs upon vessels remaining offshore, thereby avoiding any disruption to production or operation schedules.

SPS permanently reinstated multiple deck areas on the vessel, mainly focusing on the B, C and D decks, wheelhouse, and upper deck. SPS’s COLD WORK repair method allowed for reduced heat input during the repairs, minimising downtime and ensuring the safety of personnel onboard.

The SPS low heat input solution was selected for the upgrade of the accommodation and upper deck reinstatement on FPSO Baobab Ivoirien MV10. SPS caused minimal disruption to onboard operations.

Saw Kean HuahProject Manager (MMS), Modec

The SPS Deck Reinstatement Process

Steel plates, ranging from 6-8mm in thickness, were reinstated using SPS COLD WORK repairs to maintain structural integrity and avoid unnecessary thermal stress. Perimeter bars adhered to the deck using specialised structural adhesives to create a strong bond and airtight cavities. These cavities were then filled with a 25mm elastomer core, providing additional stability to the new deck plates.

The entire deck reinstatement project was supervised by SPS Technology network partner ASOM, with their team of experts ensuring it was successfully completed over a three-month period. All the while, the vessel remained in operation, with no interruptions to onboard systems.

The selection of SPS means minimal heat input into the existing deck. The associated risks were accessed and the use of SPS eliminated below deck work. This significantly reduced downtime and costs.

Mohammad FarihimSPS Operations Manager